ZW Series

  1. Ana Sayfa
  2. ZW Series
  3. Products
  4. Sensing
  5. Measurement Sensors
  6. ZW Series
ZW Series

Contact sales

+90 216 540 59 91

Request a Price Quote

Category:

Description

ZW Series

Non-contact, Confocal, white LED displacement sensor

Strict quality control, production speed and appearance inspection are constantly increasing. To meet these demands, stable measurements during movement for quality inspection without compromising manufacturing speed are required. Harnessing the benefits of the white light confocal principle, the ZW Series meets these demands for most any material type (glass, metal, plastic, etc.) and shape (round, flat, uneven, etc).

  • Spot diameter sizes range from 190 µm down to 4 µm, improving the ability scan minute profiles
  • Small spot diameter down to 9µm improving the ability to measure minute profiles
  • Constant spot diameter throughout total measuring range
  • Slim form factor pen and 90⁰ elbow types – fits anywhere
  • Response time as fast as 20µs – Enables high-speed sampling during motion
  • High Resolution of  0.25µm allows hairline pattern measurements or irregular surfaces
  • Linearity down to ±0.3µm regardless of material type, as a result no tuning is required
  • Superb angle compensation of ±25⁰ makes the measurement of round or inclined surfaces possible
  • Machine control integration made easy with available DLL files

 

Features

ultra high power white light conceptual illustration prod

Ultra-high precision – ultra high power white light

The long-term stable, high power white light source was adopted for the ZW-7000 Series to provide fast responses and stable measurements of low-reflective objects. The ZW-8000 Series incorporates a newly-designed white laser for stable measurement of thin transparent sheets and minute shapes.

precise core fiber icon

Ultra-high photoconductivity – precise core fiber

The fibers specially designed separately for the ZW-7000 and ZW-8000 Series transmit white light to the sensor head even more efficiently and deliver the lights reflected from other layers to the controller ultra-sensitively, enabling more precise measurement.

advanced spectrograph icon

High resolution – advanced spectrograph Ⅰ/Ⅱ

The spectroscope Advanced Spectrograph, which converts the color wavelength into the distance, offers increased waveform resolution. The ZW-8000 Series with the new Advanced Spectrograph II enables ultra-high-precision measurements.

mega logging memory conceptual illustration prod

25 times faster data processing speed – high speed processor

The new processor was designed to increase processing speed for high precision measurements, from white light emission through sensing and processing to data logging.

mega logging memory icon

Large logging capacity – Mega logging memory

The memory capacity was greatly increased to log, process and store up to 2,000,000 values obtained by high-speed sampling.

high sensitivity high speed cmos conceptual illustration prod

High sensitivity – High speed CMOS

The CMOS for the ZW-8000/7000 Series were optimized to measure any object more precisely, sensitively, and stably.

advanced ocfl module conceptual illustration prod

Low aberration – Advanced OCFL module

The OCFL module that controls the focal point for each wavelength of white light was further developed. Its multi-lens structure reduces aberration to 1/4  to provide stable, high-resolution measurements, without compromising its compact design.

ultra-precision machining and mechanical design conceptual illustration prod

Ultraprecise – Ultra-precision machining and mechanical design

The ultra-precision machining technology and ultra-precision mechanical design minimize the housing while giving a lens diameter sufficient for high-precision measurements.

Series

Find the right controller and sensor head

Step 1: Select controller based on measurement object and situation

Step 2: Select head based on installation space

Step 3: Select model based on distance

ZW-8000T Sensor Controller: Ultra high-precision type

sensor controller zw-8000t prod

Measure rattling or inclined “transparent objects or mirror surfaces” such as thin film sheets or glass.

sensor controller zw-8000t table en prod

ZW-7000T Sensor Controller: Ultra high-speed type

sensor controller zw-7000t prod

Measure accurate shapes of “coarse surfaces” while the sensor head is moving.

sensor controller zw-7000t table en prod

ZW-5000T Sensor Controller: Standard type

ZW Series

Cost-effectively integrate stable and reliable measurement using the white light confocal principle into production lines.

sensor controller zw-5000t table en prod

Applications

Smart phone (component process)

ZW Series

Smart phone (assembly process)

smart phone assembly process en sol

SEMI/FPD

ZW Series

Pharmaceuticals

ZW Series

Automotive parts

automotive parts en sol

 

Datasheet
Click for other measurement sensors

Specifications & ordering info

Specifications & ordering info

Ordering information

ZW-8000

Sensor Head

Appearance Type Measuring range Spot diameter Static resolution

2
 Cable length Order code
Square-shaped straight 10±0.5 mm 4 µm dia. 0.25 µm 2 m ZW-S8010 2M
0.3 m ZW-S8010 0.3M
20±1 mm 7 µm dia. 2 m ZW-S8020 2M
0.3 m ZW-S8020 0.3M
30±2 mm 10 µm dia. 2 m ZW-S8030 2M
0.3 m ZW-S8030 0.3M
Pen-shaped straight 7±0.3 mm 7 µm dia. 2 m ZW-SP8007 2M
0.3 m ZW-SP8007 0.3M
10±0.7 mm 10 µm dia. 2 m ZW-SP8010 2M
0.3 m ZW-SP8010 0.3M
Pen-shaped right angle 7±0.3 mm 8 µm dia. 2 m ZW-SPR8007 2M
0.3 m ZW-SPR8007 0.3M
10±0.7 mm 11 µm dia. 2 m ZW-SPR8010 2M
0.3 m ZW-SPR8010 0.3M

Sensor Controller with EtherCAT

Appearance Power supply Output type Order code
24 VDC NPN/PNP ZW-8000T

Cable

Appearance Item Cable length Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCS is included)

Note:Extension Fiber Cable ZW-XF80⬜⬜R can be used with the firmware version 3.000 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.

 2 m ZW-XF8002R
5 m ZW-XF8005R
10 m ZW-XF8010R
20 m ZW-XF8020R
30 m ZW-XF8030R
Fiber Adapter
(used between Sensor Head pre-wired cable and Extension Fiber Cable)		 – ZW-XFCS

ZW-7000

Sensor Head

Appearance Type Measuring range Spot diameter Static resolution

2
 Cable length Order code
Square-shaped straight 10±0.5 mm 50 µm dia. 0.25 µm 2 m ZW-S7010 2M
0.3 m ZW-S7010 0.3M
20±1 mm 70 µm dia. 2 m ZW-S7020 2M
0.3 m ZW-S7020 0.3M
30±2 mm 100 µm dia. 2 m ZW-S7030 2M
0.3 m ZW-S7030 0.3M
40±3 mm 120 µm dia. 2m ZW-S7040 2M
0.3m ZW-S7040 0.3M
Pen-shaped straight 7±0.3 mm 130 µm dia. 2 m ZW-SP7007 2M
0.3 m ZW-SP7007 0.3M
10±0.7 mm 170 µm dia. 2 m ZW-SP7010 2M
0.3 m ZW-SP7010 0.3M
Pen-shaped right angle 7±0.3 mm 150 µm dia. 2 m ZW-SPR7007 2M
0.3 m ZW-SPR7007 0.3M
10±0.7 mm 190 µm dia. 2 m ZW-SPR7010 2M
0.3 m ZW-SPR7010 0.3M

Sensor Controller with EtherCAT

Appearance Power supply Output type Order code
24 VDC NPN/PNP ZW-7000T

Cable

Appearance Item Cable length Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCM is included)

Note:Cables of 10, 20, and 30 m can be used with the firmware version 2.100 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.

 2 m ZW-XF7002R
5 m ZW-XF7005R
10 m ZW-XF7010R
20 m ZW-XF7020R
30 m ZW-XF7030R
Fiber Adapter
(used between Sensor Head pre-wired cable and Extension Fiber Cable)		 – ZW-XFCM

ZW-5000

Sensor Head

Appearance Type Measuring range Spot diameter Static resolution

2
 Cable length Order code
Square-shaped straight 10±0.5 mm 9 µm dia. 0.25 µm 2 m ZW-S5010 2M
0.3 m ZW-S5010 0.3M
20±1 mm 13 µm dia. 2 m ZW-S5020 2M
0.3 m ZW-S5020 0.3M
30±2 mm 18 µm dia. 2 m ZW-S5030 2M
0.3 m ZW-S5030 0.3M
Pen-shaped straight 7±0.3 mm 13 µm dia. 2 m ZW-SP5007 2M
0.3 m ZW-SP5007 0.3M
10±0.7 mm 18 µm dia. 2 m ZW-SP5010 2M
0.3 m ZW-SP5010 0.3M
Pen-shaped right angle 7±0.3 mm 15 µm dia. 2 m ZW-SPR5007 2M
0.3 m ZW-SPR5007 0.3M
10±0.7 mm 20 µm dia. 2 m ZW-SPR5010 2M
0.3 m ZW-SPR5010 0.3M

Sensor Controller with EtherCAT

Appearance Power supply Output type Order code
24 VDC NPN/PNP ZW-5000T

Cable

Appearance Item Cable length Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFC2 is included)

Note:Extension Fiber Cable ZW-XF50⬜⬜R can be used with the firmware version 2.100 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.

 2 m ZW-XF5002R
5 m ZW-XF5005R
10 m ZW-XF5010R
20 m ZW-XF5020R
30 m ZW-XF5030R
Fiber Adapter
(used between Sensor Head pre-wired cable and Extension Fiber Cable)		 – ZW-XFC2

Common cables

Appearance Item Cable length Order code
Parallel cable for ZW-8000T/7000T/5000T

32-pole (included with Sensor Controller ZW-8000T/7000T/5000T)

 2 m ZW-XCP2E
RS-232C Cable for personal computer 2 m ZW-XRS2
RS-232C Cable for PLC/programmable terminal 2 m ZW-XPT2

Recommended EtherCAT Communications Cables

Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT.

Cable with Connectors

Item Appearance Recommended manufacturer Cable length(m)

2
 Order code
Standard type

Cable with Connectors on Both Ends
(RJ45/RJ45)Wire Gauge and Number of Pairs:
AWG26, 4-pair CableCable Sheath material: LSZH

2

 

Cable color: Yellow

2

 

 OMRON 0.3 XS6W-6LSZH8SS30CM-Y
0.5 XS6W-6LSZH8SS50CM-Y
1 XS6W-6LSZH8SS100CM-Y
2 XS6W-6LSZH8SS200CM-Y
3 XS6W-6LSZH8SS300CM-Y
5 XS6W-6LSZH8SS500CM-Y
Rugged type

Cable with Connectors on Both Ends
(RJ45/RJ45)Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable

 OMRON 0.3 XS5W-T421-AMD-K
0.5 XS5W-T421-BMD-K
1 XS5W-T421-CMD-K
2 XS5W-T421-DMD-K
5 XS5W-T421-GMD-K
10 XS5W-T421-JMD-K
Rugged type

Cable with Connectors on Both Ends
(M12 Straight/RJ45)Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable

 OMRON 0.3 XS5W-T421-AMC-K
0.5 XS5W-T421-BMC-K
1 XS5W-T421-CMC-K
2 XS5W-T421-DMC-K
5 XS5W-T421-GMC-K
10 XS5W-T421-JMC-K
Rugged type

Cable with Connectors on Both Ends
(M12 Right-angle/RJ45)Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable

 OMRON 0.3 XS5W-T422-AMC-K
0.5 XS5W-T422-BMC-K
1 XS5W-T422-CMC-K
2 XS5W-T422-DMC-K
5 XS5W-T422-GMC-K
10 XS5W-T422-JMC-K

Note:For details, refer to Cat.No.G019.

Cables/Connectors

Wire Gauge and Number of Pairs: AWG24, 4-pair Cable

Item Appearance Recommended manufacturer Order code
Cables – Hitachi Metals, Ltd. NETSTAR-C5E SAB 0.5 × 4P CP

2
– Kuramo Electric Co. KETH-SB

2
– SWCC Showa Cable Systems Co. FAE-5004

2
RJ45 Connectors – Panduit Corporation MPS588-C

2

Wire Gauge and Number of Pairs: AWG22, 2-pair Cable

Item Appearance Recommended manufacturer Order code
Cables – Kuramo Electric Co. KETH-PSB-OMR

2
– JMACS Japan Co.,Ltd. PNET/B

2
RJ45 Assembly Connector OMRON XS6G-T421-1

2

Note:Connect both ends of cable shielded wires to the connector hoods.

Industrial switching hubs for Ethernet

Appearance Number of ports Failure detection Current consumption Order code
3 None 0.22 A W4S1-03B
5 None 0.22 A W4S1-05B
Supported W4S1-05C

Note:Industrial switching hubs cannot be used for EtherCAT.

EtherCAT junction slaves

Appearance Number of ports Power supply voltage Current consumption Order code
3 20.4 to 28.8 VDC
(24 VDC -15 to 20%)		 0.08A GX-JC03
6 0.17A GX-JC06

Note:

  1. Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC⬜81/⬜82.
  2. EtherCAT junction slaves cannot be used for EtherNet/IPTM and Ethernet.

Automation Software Sysmac Studio

Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually.

Each model of licenses does not include DVD.

Item Specifications Number of licenses Media Standards Order code
Sysmac Studio

Standard Edition

Ver.1⬜⬜

2

 

 The Sysmac Studio is the software that provides an integrated environment for setting, programming, debugging and maintenance of machine automation controllers including the NJ/NX-series CPU Units, NY-series Industrial PC, EtherCAT Slave, and the HMI.

Sysmac Studio runs on the following OS.

Windows 7 (32-bit/64-bit version)/Windows 8 (32-bit/64-bit version)/
Windows 8.1 (32-bit/64-bit version)/Windows 10 (32-bit/64-bit version)This software provides functions of the Measurement Sensor Edition. Refer to your OMRON website for details.

 –
(Media only)		 DVD – SYSMAC-SE200D
1 license

2
 – – SYSMAC-SE201L
Sysmac Studio

Measurement
Sensor EditionVer.1.⬜⬜

 Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions required for ZW-series Displacement Sensor settings.

Because this product is a license only, you need the Sysmac Standard Edition DVD media to install it.

 1 license – – SYSMAC-ME001L
3 license – – SYSMAC-ME003L

Fiber Cleaner

Item Recommended manufacturer Applicable Model Contacts Order code
ZW-8000 ZW-7000 ZW-5000
Fiber Connector Cleaner

2
 OMRON Yes Yes Yes OMRON ZW-XCL
NEOCLEAN-M NTT Advanced
Technology Corporation		 No Yes No
2
 ATC-NE-M1
OPTIPOP R1 Yes

(Sensor Head only)

 No Yes

(Sensor Head only)

 ATC-RE-01

Downloads

Brochures

Connection guides

Device description files

Datasheet

Manuals

Related products

Which Product Are You Looking For?

Product Categories