HD-1500

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Description

HD-1500

HD-1500: Our strongest Fully Autonomous Mobile Robot

The HD-1500 boasts a payload capacity of 1,500 kg and allows customers to lead and transport the heaviest of objects. Designed for industrial manufacturing, reduce the need for forklifts and do more with less equipment.

1,500 kg payload capacity

Proven technology of LD series

360° Safety coverage with LiDAR technology

Battery charges in 36 minutes to realize greater efficiency and less downtime

Sturdier metal skins withstand heavier impacts and more demanding tasks

Introducing OMRON HD-1500 Mobile Robot

Introducing OMRON’s strongest mobile robot: the HD-1500. The HD-1500 is an advanced autonomous mobile robot specifically designed to transport heavy payloads up to 1500 kilograms. The HD-1500 also represents innovations in mobile robotics. Its new architecture features lasers that provide 360-degree safety coverage, as well as an onboard programmable logic controller, or PLC, to easily interface with custom attachments. Heavier payloads, built-in controller, improved sensors, route planning and object avoidance, the OMRON HD-1500 autonomous mobile robot offers the most advanced performance and safety.

 

Features

Maximum payload is 1500 kg

The 1,500 Kg payload Omron HD-1500 mobile robot handles the performance of simple transport, delivery, and routing operations so your employees can perform higher-value jobs.

Automate new jobs

The higher payload capacity allows customers to automate new tasks that were not previously possible, such as the transport of pallet-size loads, engine blocks, and other heavy goods and equipment. The HD-1500 can also automate tasks that are traditionally completed with forklifts, reducing the risk of injury.

The most customizable solution for your factory

Omron allows customers more options in terms of customizing a mobile solution, which now includes incorporating the HD-1500, giving customers more choice in developing a customized automated solution.
The HD-1500 can be used to create a solution that best meets the needs of every manufacturer.
The HD-1500 also takes advantage of Omron’s ability to customize the fleet with accessories that improve performance, such as HAPS and LiDAR.
With the industry-leading Fleet Manager, Omron mobile fleets can be more diverse and still be controlled through the same system, allowing for a completely automated solution.
Designed to meet the industry’s latest requirements, our mobile robots interact with people to promote a collaborative, safe working environment.

Safety features

  • 360º Safety lasers
  • Emergency stops
  • Audio warnings
  • LED visual warnings
  • Safety scanning lasers
  • Obstacle avoidance
hd-1500 palletizing cobot bboard sol

Technology

Rapid battery charging

Battery charges in 36 minutes to realize greater efficiency and less downtime.
  • Charge from 5% to 80% in 35 minutes.
  • 9 hours of run-time with a full payload.
  • 12,5 hours of run-time unloaded.

Safety

Our mobile robots are safety rated.
They use on-board lasers and other sensors to detect obstacles on their moving path and, based on speed of travel, they trigger E-stop to prevent vehicle collision into objects on their path. HD-1500 features dynamic safety zones, which adapt to speed and direction of travel.
  • 360° Safety lasers
  • Emergency stops (4 on platform, 1 on operator panel)
  • 2 x LIDAR Laser, 2 x Lower Laser, 2 x Side Laser
  • Dynamical Safety zones

Flexible Mapping

Our mobile robots use an on-board laser to scan the environment and generate a map which will be used for navigation.

The navigation map is also editable via MobilePlanner:

  • Add pick-up and drop-off locations
  • Add restriction zones

 

 

 

 

 

MobilePlanner

MobilePlanner is our PC-based software to manage the robot or the fleet.

  • Builds and distributes maps for mobile robot applications
  • Provides configuration tools for the robot to adjust robot parameters, program sensors, cameras, etc.
  • Assigns jobs and schedules routes

Alignment Positioning Systems

Cell Alignment Positioning System (CAPS)

CAPS evaluates real-world features to effectively align robots for high accuracy drop-offs and pick-ups.

  • CAPS aligns our mobile robots with machinery at ±8mm position accuracy and ±1° rotation accuracy.
  • It can approach from any angle so that customers do not need to worry about floor layout, nor the shape of the load, and docking can be achieved from any direction.
  • Enables a smoother and quicker loading & unloading of material, contributing to a shorter cycle time.
  • CAPS allows an offset per robot, meaning the user can dial out the slight hardware differences of the top attachment in the fleet just by changing the parameters.

 

High Accuracy Positioning System (HAPS)

HAPS allows our mobile robots to move along fixed paths in applications that require tight tolerances.

  • HAPS aligns our mobile robots with machinery at ±10mm position accuracy and ±0,5° rotation accuracy.
  • It ensures that the robot will follow a fixed path, even backwards and with angles.
Dynamic Obstacle Avoidance
  • Moving object motion tracked by robot
  • Collaborative and intuitive robot motion with “pass-behind” decision making
  • Robots now understands obstacle movement
  • Better decision-making and path planning

On-board user accessible Omron Machine Controller

Omron’s complete automation platform designed to optimize your entire automation lifecycle, built on integrated control and data.
  • Dedicated IO through Omron’s Sysmac platform
  • Control attachment and user peripherals with NX series machine controller
  • Integrated Safety

Fleet Management

Our Enterprise Manager is a network appliance that provides coordination of mobile robots when multiple mobile robots operate within a facility.
  • Transport Request (Job) Allocation: distributes jobs across multiple mobile robots by selecting the best-suited vehicle to perform them
  • Traffic control: optimizes traffic flow of vehicles
  • Communications: single point of contact for integration with factory systems (MES, WMS, ERP, etc.)
  • Configuration Management: manages system parameters across the fleet of vehicles
  • Manage Fleets up to 100 robots
  • Simulate up to 10 robots
  • Secure control and data interfaces for faster installation and increased intelligence. RESTful, SQL, RabbitMQ.
  • Hybrid Fleet Management

 

Datasheet

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Specifications & ordering info

Ordering information

Mobile robots-LD platform

Apperance Product type Product
name
Maximum
load
Maximum
speed
Robot configuration & accessories Order code
OEM LD-60 60 kg 1.8 m/s Standard –
model
Robot Without Battery 37032-00000
Robot
+ Docking Station
Without Battery

Docking Station: 12477-000

Battery Power Cable (0.45 m): 12676-000L

37032-00002
Robot
+ Starter kit
Without Battery

Docking Station: 12477-000

Battery Power Cable (0.45 m): 12676-000L

Joystick: 13558-000

Top Plate: 12944-000

37032-10004
ESD model –
Electrostatic
Discharge
ESD Robot Without Battery 37032-20000
ESD Robot
+ Docking Station
Without Battery

Docking Station: 12477-000

Battery Power Cable (0.45 m): 12676-000L

37032-20002
ESD Robot
+ Starter kit
Without Battery

Docking Station: 12477-000

Battery Power Cable (0.45 m): 12676-000L

Joystick: 13558-000

Top Plate: 12944-000

37032-20004
LD-90 90 kg 1.35 m/s Standard –
model
Robot Without Battery 37042-00000
Robot
+ Docking Station
Without Battery

Docking Station: 12477-000

Battery Power Cable (0.45 m): 12676-000L

37042-00002
Robot
+ Starter kit
Without Battery

Docking Station: 12477-000

Battery Power Cable (0.45 m): 12676-000L

Joystick: 13558-000

Top Plate: 12944-000

37042-10004
ESD model –
Electrostatic
Discharge
ESD Robot Without Battery 37042-20000
ESD Robot
+ Docking Station
Without Battery

Docking Station: 12477-000

Battery Power Cable (0.45 m): 12676-000L

37042-20002
ESD Robot
+ Starter kit
Without Battery

Docking Station: 12477-000

Battery Power Cable (0.45 m): 12676-000L

Joystick: 13558-000

Top Plate: 12944-000

37042-20004
LD-250 250 kg 1.2 m/s Standard
model
Robot Without battery 37222-00000
Robot
+ Docking Station
Without battery
Docking Station: 12477-000
Battery Power Cable (0.45 m): 12676-000L
37222-00002
Robot
+ Starter kit
Without battery
Docking Station: 12477-000
Battery Power Cable (0.45 m): 12676-000L
Joystick: 13558-000
Top Plate: 20458-002
37222-10004
Cart –
Transporter
LD-105CT 105 kg 1.35 m/s Standard –
model
Cart Transporter Robot Without Battery

Touchscreen: 13605-000

Side Laser: 13456-000

37142-00010
Cart Transporter Robot
+ Docking Station
Without Battery

Touchscreen: 13605-000

Side Laser: 13456-000

Docking Station: 12477-050

Battery Power Cable (0.45 m): 12676-000L

37142-00012
Cart Transporter Robot
+ Starter kit
Without Battery

Touchscreen: 13605-000

Side Laser: 13456-000

Docking Station: 12477-050

Battery Power Cable (0.45 m): 12676-000L

Acuity Localization: 13700-000

Joystick: 13558-000

Cart: 75020-000

37142-01014
LD-130CT 130 kg 0.9 m/s Cart Transporter Robot Without Battery

Touchscreen: 13605-000

Side Laser: 13456-000

37162-00010
Cart Transporter Robot
+ Docking Station
Without Battery

Touchscreen: 13605-000

Side Laser: 13456-000

Docking Station: 12477-050

Battery Power Cable (0.45 m): 12676-000L

37162-00012
Cart Transporter Robot
+ Starter kit
Without Battery

Touchscreen: 13605-000

Side Laser: 13456-000

Docking Station: 12477-050

Battery Power Cable (0.45 m): 12676-000L

Acuity Localization: 13700-000

Joystick: 13558-000

Cart: 75020-000

37162-01014

Note:For existing customer of mobile robots, please contact your OMRON representative to ordering additional mobile robots to ensure proper fleet management.

Fleet Operations Workspace

Appearance Product name Configuration & Attachment Order code
Primary Fleet Operations Workspace

(FLOW) Core License

Entitlement for 1 year renewable Primary FLOW Core license 20271-800
Entitlement for 5 year renewable Primary FLOW Core license 20271-806
Secondary Fleet Operations Workspace

(FLOW) Core License

Entitlement for 1 year renewable Secondary FLOW Core license 20271-802
Entitlement for 5 year renewable Secondary FLOW Core license 20271-807
Primary Fleet Manager EM2100 Appliance with Temporary 120 Day Fleet Operations Workspace Lincense 20271-900
Secondary Fleet Manager 20271-901

Options

Appearance Product name Specification Configuration & Attachment Order code
High Accuracy Positioning System
(HAPS)
Single sensor (for LD-60/90) Sensor × 1, Mounting bracket × 1, Power connector × 1, RS‑232
connector × 1, 25 mm wide magnetic tape (south top side, 50 m roll)
13660-100
Single sensor (for LD-250) 21374-100
Double sensor
(for LD-60/90)
Sensor × 2, Mounting bracket × 2, Power connector × 1, RS‑232
connector × 2, 25 mm wide magnetic tape (south top side, 50 m roll)
13660-000
Double sensor
(for LD-250)
21374-000
Magnetic Tape 25 mm wide magnetic tape (south top side, 50 m roll) 14925-000
Cell Alignment Positioning System
(CAPS)
Software license Software license activated on each AMR individually.
Upload to the AMR via SetNetGo
20271-805
Acuity Localization Camera, Mounting Kit, cables, Leveling kit 13700-000
Touchscreen Touchscreen with bracket,
power supply with bracket,
power cable from core to power supply (33 cm),
power cable from power supply to touchscreen (183 cm),
Ethernet cable between touchscreen and core (153 cm),
gasket between touchscreen and AIV mounting surface,
software package including touchscreen support
13605-000
Side Laser Bundle Laser × 2, Cable × 1 13456-000
Kit Laser × 2, Cable × 1, Mounting Kit × 2,
Metal Cover × 2
13456-100
Call/Door Box WiFi
Wired
Call/Door Box, Cable 13029-802
ESD kit Kit to update the OEM -Standard model to ESD model – Electrostatic Discharge 18452-101

Accessories

Appearance Product name Specification Configuration & Attachment Order code
Battery (for LD-60/90) 18578-000
Battery (for LD-250) 20452-000
Docking Station Docking station,
AC Power cable
12477-000
Extended Wall Mount Docking Station,
AC Power cable,
Extended Wall mount (for Cart Transporter)
12477-050
Joystick Cable length: 0.6 to 3 m 13558-000
Breakout Cable DB44HD Breakout cable
(D-SUB44 pin cable for Digital I/O interface)
14165-000
Top Plate (for LD-60/90) Top cover for OEM Model 12944-000
Top Plate (for LD-250) 20458-002
Cart

With casters and braking hardware 75020-000
Battery Power Cable Cable length: 0.45 m 12676-000L

Dimensions

Mobile robots LD-platform

LD-60/90

LD-250

LD-CT (Cart Transporter)

Fleet Manager EM2100

High Accuracy Positioning System

Acuity Localization

Touchscreen

Call/Door Box

Docking Station

Joystick

Cart

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